Needle Art Embroidery Ltd. is a sister concern of Tusuka. This factory is located at Tusuka Complex. Konabari, Gazipur. There are around 90 employees in this unit with 15 machines & production are is 9,900 sft.
Total Machines : 15.
a) 9 Color -13 Machines (5 Machines with Sequin Device).
b) 15 Color -02 Machines (Both are with Sequin Device).
Total employees : 25
Total machines : Fully Automatic Machine of 72” width
Production capacity per day :2,00,500 pcs cartoon/day
Total Space : 25,000 SFT
The washing plant is well equipped with modern machineries and tools. It is located at the same premises Tusuka Denim Ltd. It has 440 sets machines of USA & EUROPEAN Brands like Tonello Ozone Machine 03 (special without water), Tonello Machine & Yelmac etc. We can do Hand Brushing, Whisker, Grinding, Tagging and PP Spraying etc.
| Main Buildings : | Wet Process, Dry Process, Utility Building |
| No of Floors : | 4 |
| Total Space of Production Area: |
92,355 sqft |
| Wet Process Capacity | 20,000 pcs/day |
| Dry Process Capacity | 25,000 pcs/day |
| Date of Operation 1st Phase & Capacity | 10 set Wash Machine from May 2014. & Capacity 300000 pcs per month (300k-350k / Month) |
| Total No of Machines : | 1084 Set |
| No of Wash Machines : | 20 Set |
| Current Employee : | 1300 (approximate) |
The washing plant is equipped to produce high quality stone, enzyme & dying of jeans & casual wear. It is located at Konabari, the same complex of Tusuka jeans & Tusuka packaging. Computer operated machines produce consistent quality by the support of modern equipment’s to control water PH, steam pressure and temperature. The wastewater is pre cleaned & processes before it is discharged to the closed drainage system. The factory have 03 Dry Ozone from VAV (Turkey) and 1125 sets machines of USA & EUROPEAN BRANDS like Tolon, Tolkar, Milnor, Washex, Lapow, Celso, Euro stone, Yelmac etc.
Factory Basic Information : |
|
| Main Buildings : | Four Washing Plants,
Sample Section, Chemical Building |
| No of Floors : | 4 |
| Total Space of Production Area: |
2,75,112 sqft |
| Wet Process Capacity | 90,000 pcs/day |
| Dry Process Capacity | 80,000 pcs/day |
| Date of Operation 1st Phase | April 2003 |
| Total No of Machines : | 1125 Set |
| Current Employee : | 3650 (approximate) |
Tusuka has started it’s 7th unit with a vision to increase the capacity and diversify the product range (OUTER, ACTIVE, SWIM WEAR ETC) by end of 2020. The Factory is located at Tongi only 14 kilometers from Hazrat Shahjalal International Airport. Due to current pandemic situation the plan has revised several times and finally we have started our operation in May’2020 with small scale.
Our target is to be fully operational with 35 (15 lines outerwear & 20 lines denim/non denim) lines by or before end of 2021.
Basic Information & Current condition : |
|
| Main Buildings : | Cutting & Sewing Building,
Central Storage Building, Utility Building |
| No of Floors : | 4 |
| Total Floor Space- Cutting and Sewing : | 4,39,047 sft |
| Cutting Floor : | 63,000 sft |
| Sewing Floor (3) : | 376,047 sft |
| Total No of Lines : | 25 lines for Denim ( Planning), Active 8 Lines
15 lines for Outerwear, Swimwear, Activewear. ( Planning) |
| Total No of Machines : | 2,100 (approximate) |
| Date of Operation 1st Phase & Capacity : | 8 Lines Active
6 Lines by Mid of 2022 For Denim (130K~150K/Month) |
| Factory Full Capacity : | Denim : 9800 pc/Day
Outer/Swim/Active wear : 150 K~250 K pcs/Month |
| Current Employee : | 1,400 (approximate) |
| Planned Time of Full Operation : | By End of 2022 |
By 2022 we will be able to produce 1.5 M pcs Outer, Active or Swim Wear.
By end of 2022 our (group) capacity will increase at least by 30% for denim / non denim bottoms and tops.
We have developed all sort of outerwear items in our new facility that can cover both US and Europe market.
Quilting & Real Down Fill Machine:
Tusuka Apparels Ltd. is a manufacturing unit located at 40/4, Hazrat Shahjalal Road, Rajnagar, Sataish, Tongi, Gazipur, Bangladesh. It has all the specialized machines with 7 sewing lines and 950 employees to produce 9,800 Pcs of 5 pocket jeans pants per day.
| Main Buildings : | Cutting & Sewing Building,
Central Storage Building, Utility Building, Head office & Sample Section |
| No of Floors : | 2 |
| Total Floor Space-
Cutting and Sewing : |
35,376 sft |
| Cutting Floor : | 13,000 sft |
| Sewing Floor : | 43,341 sft |
| Total Floor Space-
Finishing and Finishing Goods: |
60,690 sft |
| Accessories Store: | 4,686 sft |
| Total No of Lines : | 7 lines for Denim |
| Total No of Machines : | 775 (approximate) |
| Current Employee : | 950 (approximate) |
| Planned Time of Full Operation : | By End of 2021 |
Tusuka Denim Ltd. is a manufacturing unit located at 490, Konabari, Gazipur, 40 minutes drive from Hazrat Shahjalal International Airport. It has all the specialized machines with 9 sewing lines and 1900 employees to prduce 15,000 pcs/day 5 pocket jeans pants.
Total Line : 9
Tusuka Trousers Ltd. located at Tusuka Complex. Konabari, Gazipur, 40 minutes drive from Hazrat Shahjalal International Airport. The unit is situated at 9 storied buildings.
Tusuka Jeans Ltd. located at Tusuka Complex. Konabari, Gazipur, 40 minutes drive from Hazrat Shahjalal International Airport. The unit is situated at 9 storied buildings.
Total employees : 2900
Total lines : 15
Production capacity per day : 21500 pcs 5 pocket jeans
Total area : 1,95,000 SFT
Tusuka Fashions Ltd. is a manufacturing plant. located at Tongi only 7 kilometers from Hazrat Shahjalal International Airport. This factory has 4 line sewing capacity to produce 6,500 pcs/day 5 pocket basic pants with around 800 empolyees.
Total employees : 800
Total lines : 4
Production capacity per day : 6,500 Pcs
Total Space : 54,376 SFT
